Exothermic Welding Kits Required for Exothermic Welding Procedure:
1) Graphite Mould for having Exothermic Welding
When making a copper wire connection of Ground rod or other metal connection, place the Welding powder into the graphite mold. Just ignite to start the Welding process. The result will be clean and smooth connection surface. It is also applicable for other metal such as Iron, Galvanized Steel, Railway track, Cast Iron, Bronze, and Brass. It can be used in various applications to have the certainly good connections in work. Such as Lightning and Surge Protection, Grounding in Electrical Work, Railway Construction, Cathodic Protection.
The connection mold is designed to last for an average of 60 to 100 connections. This will vary according to the care given the mold during use. Graphite mold is made of high-quality graphite suitable for high-quality Welding work and can be used for several times.
– Dimensional accuracy as per the customers demand.
– High-quality Graphite which ensures Longer Life.
2) Mould Handle Clamp (Universal)
For most connections involving lugs, cable or rectangular bus, exothermic handle clamps are used.
These will fit 90% of all standard exothermic molds. Normally we recommend One Handle for every two molds
These are manufactured by the professionals using the high-quality raw material. These Mold Handle Clamp conform their adherence with the industry standards.
– Light in weight (Nearly 1.5 to 2.0 Kg)
– Handy in nature
– Tare used for two-part molds
3) Steel Metal Disk
Steel discs are very important. The disc acts timing device to allow the Welding powder to heat
to the proper temperature. Steel Disk is designed to contain the exothermic reaction to the upper crucible of a mold until
the reaction is complete and ready for Welding. One Metal is must for every shot
– Depressed center
– Medium hard bond
– High-speed rotation
4) Exothermic Welding Powder
Exothermic Welding Powder is the most reliable and consistently-performing Welding metal available with us.
Quality validation steps are taken for every lot we produce. Upon final acceptance, our Welding metal is
specially packaged in moisture-resistant plastic cartridges with special closure caps. Then the cartridges
and required metal discs are packaged in moisture-resistant boxes.
Our standard packing for Weldinging powder is the following –
Firstly Weldinging powder is in the tube and starting powder / Ignite Powder is in tube at the bottom of
Welding powder as shown in the diagram.
Moisture Free Packing in Foil
All sizes of Welding metal are available.
Standards Size Packing available are – 15 Grams, 25 Grams, 45 Grams, 65 Grams, 90 Grams, 115 Grams, 150 Grams, 200 Grams, 250 Grams
– High quality products at Affordable prices
– High performance
5) Ignite Powder (Starting Powder)
Ignite Powder is also known as Starting Powder and is required and is a must. Sprinkle little Starting Powder on the Mould followed
by the Exothermic Welding powder and again sprinkle it little on the Top Side of Mould. Than Ignite starting powder with a spark gun.
This results in an exothermic reaction and the Welding powder melts to the molten copper alloy. The molten copper alloy melts the retaining disc and flows into the Welding cavity where it partially melts the conductors.
Ignite Powder of 2-4 grams is sufficient
for this Process.
– High quality Ignite Powder with Fast Ignition ability.
Gloves are required for safety purpose as the Exothermic Welding Powder melts at more than 1400 degree Celsius.
We recommend a Pair of Gloves for Every 150 Joints
– High-quality Gloves that can easily bear heat up to 400 degree Celsius which is more than enough to Hold the Mould.
7) Flint Gun
It is designed with the advantages of safety and convenience. It is used to ignite Starting Powder in order to result in an exothermic reaction.
We recommend one Flint Gun for every 100 Shots.
8) Brush (Soft and Hard)
Two Brush Required:
1) Soft Brush – Its used to Clean Mould Welding Cavity because its shape is very sensitive and there should not be any
damage while using Brush, so we recommend to use Soft
2) Hard Brush – Its used to clean other section of Mould
We recommend a Pair of Brush for 50 Connection
9) Slag Removal Tool
It is used to remove the metal Scrap from Mould after the Welding Process is done.
We recommend One Slag Tool for Every 200 Joints
10) File Card
It is used to clean the objects to be Welding.
We recommend One Slag Tool for Every 100 Joints.
11) Sealing Compound
Sealing Compound is used to fill the gap on the mold where the conductor is passing
We recommend 1 Kg Sealing Compound for Every 100 Joints.
12) Flame Torch
Graphite absorbs moisture from the weather. So there is a need for propane torch to dry out the inside of the mold
thoroughly on both sides, therefore heating the mold to approximately 250 degrees Fahrenheit
We recommend using one Flame torch for Every 200 Joint and then use the refiling
Product Features For Exothermic Welding:
- Safe operation, without the professional technical knowledge or any other special protection, easy to learn.
- Without external energy, very simple tools and equipment, execution of high efficiency.
- The connector in copper of high purity, strong corrosion resistance.
- The connector to be formed in metal bonds, not loose.
- Current carrying capacity of the connector is greater than that of wire connector.
- Widely applied, can be used for copper to copper, copper to steel, welding between copper and galvanized steel and other metal materials.
- Connectors can withstand multiple large inrush current impact without degradation.
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Amiable Impex is the only Company in India that offer Quality of Exothermic Welding Powder and Exothermic Welding Accessories at a reasonable rate and ensures delivery within 10 to 15 days in India. Get high quality of Our products at the quickest lead time with fast response time. Full Customer Satisfaction. Our Products are tested and approved by CPRI Govt Body, Its also CE and ROHS Certified and we are also certified by ISO 9001:2008, Crisil verified Company.
For any questions or quote please feel free to contact us at [email protected] or Call us at +91-22-28933996 / +91-9594899995